Cutting Machine Eckert SAPPHIRE

Portal machine for gas - oxygen and plasma 2D / 3D cutting of sheets, plates, pipes and profiles, characterized by a robust construction and a high performance.
Common Characteristics

Sapphire cutting machine is dedicated to work in the most severe production conditions. It is suitable for three shift work system and guarantees high quality processing to meet your needs while keeping efficiency at a substantial level. Sapphire is defined by a stable construction and numerous outstanding technological solutions, which guarantee failure-free use.

Sapphire, as optimal solution for the heavy industry, is popular among the machine production plants, shipyard, and among those who value efficiency and reliability. Considering a broad scope of applications (plasma and oxygen cutting, plasma marking, punch marking, drilling) the machine is a versatile tool created to meet even the most demanding customers’ expectations. Sapphire cutting machine has been utilized more than 400 industrial plants where it is proving its excellence.

Main features

  • Highly dynamic and precise in automated 2D/3D cutting of sheets, tubes, beams.
  • Capability of processing plates up to 200 mm thickness.
  • Expanded base of predefined cutting parameters.
  • Unlimited possibility of increasing the length of the working area.
  • Gantry extension as option, allowing to work with pipe or profile rotator.

 

Advantages

Vortex 3D FL Head - the fully automated plasma cutting head enables very precise bevelling and chamfering in a single sheet cutting process. Angle of rotation +/- 540° and head angle deflection +/- 47°, makes our cutting machine a universal tool able to work in three dimensions together with preparing welding phases on Y, V and K. Vortex 3D cutting head is equipped with sensors: anti-collision, electrical/mechanical touch and height sensor. This allows using technologies such as: Contour Cut®, Contour Cut Speed®, Diameter Pro® and True Hole®.

 

 

Oxygen torch is the cutting solution destined to cut structural low-carbon and low-alloy steel. It is capable of processing wide range of material thickness. The torch was fitted out the height sensor, automatic ignition and possibility of manual angle setting.

 

 

Modular section suction tables grant efficient elimination of dust during the cutting process. The cutting machine was implemented with the self-supporting construction as the base for the frame with replaceable grids. Such construction offers safe and the best possible safety and performance of the table. The cutting table is provided with intelligent system of dust discharge from the cutting area. Each segment consists of supporting structure with discharge channels, diagonal gird, scrap tank and pneumatic controlled channels.

 

 

ECS872 Control Panel is a high quality industrial device, equipped with touch screen. Efficient components and construction resistant to extreme production conditions guarantee failure free operation. Unsurpassed functionality of proprietary software and intuitive drive interface enable full exploitation of the machine’s capacity.

 

 

Gantry construction is based on welded steel beams which thanks to stress relief are characterized by high rigidity while maintaining relatively small mass. Applied construction solutions assure stability of the machine geometry which is not prone to maladjustment during large mass or thermal loads. This ensures high process safety also for three shift working companies.

 

Technical Data
ParameterValue
ModelSapphire 
DrivesServo AC 
Cutting width1500 - 7000  mm
Basic working lengthAny length from 1500  mm
Positioning speed25000  mm/min
Cutting thicknessto 200  mm
Cutting qualityDIN-EN ISO 9013 
Positioning accuracyDIN-EN 28206 
Cutting table height740 - 760  mm
Technical Specifications
Technical Specifications